He aha ka Flange?
ʻO Flange General
ʻO ka flange ke ʻano o ka hoʻopili ʻana i nā paipu, nā kiwikā, nā pamu a me nā mea hana ʻē aʻe e hana i kahi ʻōnaehana paipu. Hāʻawi ia i kahi ala maʻalahi no ka hoʻomaʻemaʻe, nānā a hoʻololi paha. Hoʻopili pinepine ʻia nā flanges a wili ʻia. Hana ʻia nā hui flanged ma ka hoʻopaʻa ʻana i ʻelua flanges me kahi gasket ma waena o lākou e hāʻawi i kahi sila.
Nā ʻano o nā Flange
ʻO nā ʻano flange i hoʻohana nui ʻia i ka Petro a me ka ʻoihana kemika:
- Welding Neck Flange
- Pahehi ma Flange
- Puku Weld Flange
- Lap Hui Pūʻali
- Flange Uila
- Makapo Flange
Hāʻawi ʻia nā ʻano āpau koe wale ka Lap Joint flange me kahi alo flange hāpai ʻia.
Nā Flange Kūikawā
Ma waho aʻe o nā flanges maʻamau i hoʻohana ʻia, aia kekahi mau flanges kūikawā e like me:
- ʻOrifice Flange
- Nā Paʻi ʻAi Welding Long
- Weldoflane / Nipoflane
- Hoʻonui Flange
- Hoemi ana i ka Flange
Nā mea hana no nā Flange
Hana ʻia nā flanges paipu i nā mea like ʻole e like me ke kila kila, ka hao, ka alumini, ke keleawe, ke keleawe, ka plastic etc.
Eia kekahi, ʻo nā flanges, e like me nā mea pono a me nā paipu, no nā kumu kikoʻī i kekahi manawa i hoʻolako ʻia i loko me nā papa o nā mea ʻokoʻa like ʻole e like me nā flanges ponoʻī, ʻo ia ka "line flanges".
ʻO ka mea o ka flange, ua hoʻonohonoho maoli ʻia i ka wā o ke koho ʻana i ka paipu, i ka hapanui o nā hihia, ʻo ka flange ka mea like me ka paipu.
ʻO nā flanges āpau, i kūkākūkā ʻia ma kēia pūnaewele e hāʻule ma lalo o nā kūlana ASME en ASTM, ke ʻole i hōʻike ʻia. Hōʻike ʻo ASME B16.5 i nā ana, nā ʻae ʻana a me ka ASTM i nā ʻano mea like ʻole.
Ana o Flange
ʻO kēlā me kēia flange ASME B16.5 he mau ana maʻamau. Inā ʻōlelo ka mea kākau kiʻi ma Iapana a i ʻole ka mea hoʻomākaukau hana ma Kanada a i ʻole ka pipefitter ma Australia e pili ana i kahi welding Neck flange NPS 6, Papa 150, Hōʻike 40 ASME B16.5, a laila hele ia ma luna o ka flange i hōʻike ʻia ma ke kiʻi ma lalo nei. .
Inā kauoha ʻia ka flange, makemake ka mea hoʻolako e ʻike i ka maikaʻi o nā mea. No ka laʻana, ʻo ka ASTM A105 kahi flange kila kalapona i hoʻopaʻa ʻia, ʻoiai ʻo A182 he flange kila kuhili ʻole.
No laila, ma ke kauoha pololei i ka mea hoʻolako pono e kuhikuhi ʻia nā kūlana ʻelua:
Welding Neck flange NPS 6, Papa 150, Hōʻike 40, ASME B16.5 / ASTM A105
ʻO ka flange ma luna he 8 mau puka bolt, a me kahi bevel welding o 37.5 degere (poʻe ʻulaʻula). ʻO nā ana i hāʻawi ʻia ma nā millimeters. ʻAʻole pono e kuhikuhi ʻia ka helehelena i hoʻokiʻekiʻe ʻia (RF), no ka mea, ʻo ASME B16.5, ua hāʻawi ʻia kēlā me kēia flange me kahi alo kiʻekiʻe. ʻO kahi hoʻolālā ʻokoʻa wale nō (Ring Type Joint (RTJ), Flat Face (FF) etc.), pono e kuhikuhi ʻia.
Nā hoʻohui Flange Bolted
ʻO kahi pilina flange bolted he hui paʻakikī o nā kumu he nui (Flange, Bolts, Gaskets, Process, Temperature, Pressure, Medium). Hoʻopili ʻia kēia mau mea like ʻole a hilinaʻi kekahi i kekahi no ka loaʻa ʻana o kahi hopena kūleʻa.
ʻO ka hilinaʻi o ka hui flanged e hilinaʻi nui ʻia ma luna o ka mana kūpono o ke kaʻina hana hui.
Hoʻohui flange bolted maʻamau
Ma ka haʻi ʻana mai ka puke a John H. Bickford, "An Introduction to the Design and Behavior of Bolted Joints":
ʻO ka ikaika hoʻopaʻa koʻikoʻi a pau e paʻa ai ka hui - a me ka ʻole o ia mea ʻaʻohe hui - ʻaʻole i hana ʻia e ka mea hoʻolālā hui maikaʻi, ʻaʻole hoʻi e nā ʻāpana kiʻekiʻe. Hana ʻia ia e ka mechanic ma ka kahua hana, me ka hoʻohana ʻana i nā mea hana, nā kaʻina hana, a me nā kūlana hana a mākou i hāʻawi ai iā ia… No laila, he mea nui iā mākou ke hoʻomaopopo i kēia kaʻina hana.
Ua ʻike ka ʻoihana i ke ʻano koʻikoʻi o ka hoʻonohonoho ʻana a me ka hui ʻana no kekahi mau makahiki.
Ma ʻEulopa, ʻo ka manaʻo nui i ka hōʻoia ʻana e hana ʻia ka hui ʻana e nā ʻenehana i aʻo ʻia a hōʻoia ʻia a ua alakaʻi kēia i ka paʻi ʻana i kahi kūlana ʻenehana ʻEulopa: TS EN 1591 Māhele 4 i kapa ʻia "Flanges a me kā lākou hui. Hoʻolālā i nā lula no ka hoʻopili ʻia ʻana o ka flange pōʻai. ʻO ka hōʻoia o ka mākaukau o nā limahana i ka hui ʻana o nā hui bolted i hoʻopili ʻia i nā mea hana e pili ana i ka Pressure Equipment Directive (PED)".
Hāʻawi ka maʻamau i kahi ʻano no ka hoʻomaʻamaʻa ʻana a me ka loiloi o nā ʻenehana i komo i ka hana ʻana a me ka haki ʻana o nā hui flange a hiki ke ʻike ʻia e like me ka hoʻomaʻamaʻa ʻana i koi ʻia no nā welders e pili ana i ka hana moku. Hōʻike kāna paʻi ʻana i ke koʻikoʻi i kau ʻia ma luna o ka mana kūpono o ke kaʻina hana hui i ka hōʻoia ʻana i ka hana leak-free mai ka flange.
ʻO ka gasket kekahi o nā kumu he nui e hiki ai ke kahe ʻana o kahi pilina pili flange bolted.
ʻOiai i ka wā e hana like ai nā ʻāpana pili paʻakikī a pau o ka hoʻohui flange hui bolted, ʻo ka mea nui loa e alakaʻi ai i ka kūleʻa a i ʻole ka hoʻokō ʻole ʻana o kēlā pili flange bolted e hāʻawi ʻia i nā kaʻina hana kūpono a me nā kaʻina hana e ka mea hoʻokomo i ka gasket. . Inā hana pono, e noho leak-free ka hui no ka manaʻolana ola.
ʻŌlelo a ka mea kākau…
Nā hoʻohui Flanged me nā pilina Welded
ʻAʻohe kūlana e wehewehe inā hiki ke hoʻohana ʻia nā pili flange a ʻaʻole paha.
I loko o kahi hale hana hou i kūkulu ʻia he mea maʻamau ka hōʻemi ʻana i nā pili flange, no ka mea hoʻokahi wale nō weld e pono ai e hoʻopili i ʻelua ʻāpana paipu. Mālama kēia i nā kumukūʻai o ʻelua flanges, ka gasket, nā Stud Bolts, ka lua weld, ke kumukūʻai o NDT no ka lua weld, etc.
ʻO kekahi mau pōʻino ʻē aʻe o nā pili flange:
- Hiki ke lele i kēlā me kēia pilina flange (ke ʻōlelo nei kekahi poʻe ʻaʻole 100 ka nui o ka leak o ka pilina flange).
- Pono nā ʻōnaehana paipu Flanged i ʻoi aku ka nui o ka manawa (e noʻonoʻo wale i kahi pahu paipu).
- ʻOi aku ke kumukūʻai o ka hoʻokaʻawale ʻana o nā ʻōnaehana paipu flanged (nā pāpale flange kūikawā).
ʻOiaʻiʻo, loaʻa nā pōmaikaʻi nui o nā pilina flange; kekahi mau laʻana:
- Hiki i kahi laina hou ke komo i nā wili paipu he nui a hiki ke hana ʻia i loko o kahi hale hana.
- Hiki ke hoʻohui ʻia kēia mau wili paipu i loko o ka mea kanu me ka ʻole o ka welded.
- ʻAʻole pono ka NDO (X-ray, Hydro test etc.) i ka mea kanu, no ka mea, ua hana ʻia kēia ma ka hale hana.
- ʻAʻole pono ka puhi ʻana a me ka pena ʻana i ka mea kanu, no ka mea, ua hana ʻia kēia i loko o kahi hale hana
(pono e hoʻoponopono ʻia nā pohō pena wale nō i ka wā e hoʻokomo ai).
E like me nā mea he nui, aia nā mea a pau i kona pono a me nā pōʻino.
Ka manawa hoʻouna: Mei-30-2020