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Iintlobo zeeFlanges

Iintlobo zeeFlanges

Iintlobo zeFlange

Njengoko sele kuchaziwe ngaphambili, iintlobo ze-flange ezisetyenziswa kakhulu ze-ASME B16.5 zezi: I-Welding Neck, i-Slip On, i-Socket Weld, i-Lap Joint, i-Threaded kunye ne-Blind flange. Ngezantsi uya kufumana inkcazo emfutshane kunye nenkcazo yohlobo ngalunye, olugqityiweyo ngomfanekiso ocacileyo.

Uninzi lweentlobo zeflange eziqhelekileyo

Uninzi lweentlobo zeflange eziqhelekileyo

Welding Intamo flange

I-Welding Neck Flanges kulula ukuyibona kwihabhu ende ene tapered, ehamba ngokuthe chu ukuya kububanzi bodonga ukusuka kumbhobho okanye ukulingana.

Ihabhu ende ene tapered inika ukomelezwa okubalulekileyo ukuze kusetyenziswe kwizicelo ezininzi ezibandakanya uxinzelelo oluphezulu, ngaphantsi kwe-zero kunye / okanye amaqondo obushushu aphezulu. Ukutshintshwa okugudileyo ukusuka kwi-flange ubukhulu ukuya kumbhobho okanye ukuqina kodonga olufanelekileyo olwenziwa yi-taper kunenzuzo kakhulu, phantsi kweemeko zokugoba ngokuphindaphindiweyo, okubangelwa ukwandiswa komgca okanye enye imikhosi eguquguqukayo.

Ezi flange ziyakruquka ukuze zingqinelane nedayamitha yangaphakathi yombhobho wokukhwelana okanye ukudibanisa ngoko ke akuyi kubakho sithintelo sokuhamba kwemveliso. Oku kuthintela isiphithiphithi kwi-joint kwaye kunciphisa ukhukuliseko. Bakwabonelela ngonikezelo loxinzelelo olugqwesileyo kwi-tapered hub kwaye ngokulula i-radiographed ukuze ibonwe isiphene.

Olu hlobo lwe-flange luya kuthungelwa kumbhobho okanye lufakwe ngokungena okukodwa okupheleleyo, i-V weld (i-Buttweld).

Iinkcukacha Welding Neck flange

Iinkcukacha Welding Neck flange1. Weld Neck flange2. Butt Weld
3. Umbhobho okanye ukufakela

Slip Kwiflange

Amandla abalwe ukusuka kwi-Slip On flange phantsi koxinzelelo lwangaphakathi lolo myalelo wesibini kwisithathu se-Welding Neck flanges, kwaye ubomi babo phantsi kokukhathala bumalunga nesinye kwisithathu sokugqibela.

Ukudibanisa kunye nombhobho kwenziwa nge-2 fillet welds, kunye nangaphandle nangaphakathi kwi-flange.

Umlinganiselo X emfanekisweni, umalunga:
Ubunzima bodonga lombhobho + 3 mm.

Esi sithuba siyimfuneko, ukuba ungonakalisi ubuso be-flange, ngexesha lenkqubo ye-welding.

Ukungalungi kweflange kukuba, loo mgaqo uhlala kuqala kuqala umbhobho kufuneka udityaniswe kwaye ulungelelaniswe nje. Indibaniselwano yeflange kunye nengqiniba okanye iflange kunye ne tee ayinakwenzeka, kuba izifakelo ezinegama azinasiphelo esithe ngqo, eso silayidi sipheleleyo kwiSlip On flange.

Iinkcukacha zeSlip On flange

Iinkcukacha zeSlip On flange1. Slip Kwiflange2. Izaliswe weld ngaphandle
3. Izaliswe weld ngaphakathi4. Umbhobho

I-Socket Weld flange

Iiflange ze-Socket Weld zaqala zaphuhliswa ukuba zisetyenziswe kwimibhobho yoxinzelelo oluphezulu oluncinci. Amandla abo angatshintshiyo alingana ne-Slip On flanges, kodwa amandla abo okukhathala ngama-50% amakhulu kune-double-welded Slip On flanges.

Ukudibanisa kunye nombhobho kwenziwa nge-1 fillet weld, ngaphandle kwe-flange. Kodwa ngaphambi kwe-welding, kufuneka kudalwe indawo phakathi kwe-flange okanye ukufakwa kunye nombhobho.

ASME B31.1 1998 127.3 Ukulungiselela iWelding (E) Socket Weld Assembly ithi:
Kwindibano yokudibanisa phambi kwe-welding, umbhobho okanye ityhubhu iya kufakwa kwisokethi ukuya kubunzulu obukhulu kwaye ihoxiswe malunga ne-1/16 "(1.6 mm) kude noqhagamshelwano phakathi kokuphela kombhobho kunye negxalaba lesokhethi.

Injongo yokukhutshwa kwezantsi kwi-Socket Weld ngokuqhelekileyo ukunciphisa uxinzelelo olushiyekileyo kwingcambu ye-weld enokuthi yenzeke ngexesha lokuqiniswa kwentsimbi ye-weld. Umfanekiso ubonisa umlinganiselo X womsantsa wokwandisa.

Ukungalungi kwale flange kulungile i-gap, ekufuneka yenziwe. Ngeemveliso ezidlekayo, kwaye ikakhulu kwiinkqubo zemibhobho yensimbi engenasici, ukuqhekeka phakathi kombhobho kunye neflange kunokunika iingxaki zokubola. Kwezinye iinkqubo le flange nayo ayivumelekanga. Andiyiyo ingcali kulo mbandela, kodwa kwi-intanethi, uya kufumana ulwazi oluninzi malunga neendlela zokubola.

Kwakhona kule flange ibala, lo mgaqo uhlala kuqala kuqala umbhobho kufuneka udityaniswe kwaye ulungelelanise nje.

Iinkcukacha zeSocket Weld Flange

Iinkcukacha zeSocket Weld Flange1. I-Socket Weld flange2. I-weld egcweleyo3. Umbhobho
X= Umsantsa wokwandiswa

I-Lap Joint flange

I-Lap Joint Flanges inemilinganiselo efanayo efanayo njengayo nayiphi na enye i-flange ebizwa ngegama kweli phepha nangona kunjalo ayinabo ubuso obuphakanyisiweyo, basebenzise kunye "ne-Lap Joint Stub End".

Ezi flange ziphantse zafana ne-Slip On flange ngaphandle kweradiyasi ekudibaneni kobuso be-flange kunye nebhore ukuhlalisa isahlulo esijingiwe seStub End.

Ikhono labo lokubamba uxinzelelo lincinci, ukuba likhona, lingcono kune-Slip On flanges kunye nobomi bokudinwa kwindibano kuphela kweshumi kwe-Welding Neck flanges.

Zingasetyenziswa kuzo zonke iingcinezelo kwaye zifumaneka kuluhlu olupheleleyo lobungakanani. Ezi flange zityibilika phezu kombhobho, kwaye azidityaniswanga okanye zibotshelelwe kuyo. Uxinzelelo lwe-bolting ludluliselwa kwi-gasket ngoxinzelelo lwe-flange ngokubhekiselele ngasemva kombhobho wepayipi (I-Stub End).

I-Lap Joint flanges ineenzuzo ezithile ezikhethekileyo:

  • Inkululeko yokujikeleza kumbhobho iququzelela umgca wemingxuma yebholithi yeflange echasayo.
  • Ukungabikho koqhagamshelwano nolwelo kumbhobho kudla ngokuvumela ukusetyenziswa kweeflange zensimbi zekhabhoni ezingabizi kunye nombhobho onganyangekiyo.
  • Kwiinkqubo ezikhukulisekayo okanye ezitshatyalaliswayo ngokukhawuleza, iiflange zinokuhlangulwa ukuze ziphinde zisetyenziswe.

Iinkcukacha zeLap Joint Flange

Iinkcukacha zeLap Joint Flange1. I-Lap Joint flange2. Ukuphela kweStub
3. Butt weld4. Umbhobho okanye ukufakela

Ukuphela kweStub

I-Stub End iya kuhlala isetyenziswa nge-Lap Joint flange, njengeflange exhasayo.

Oku kudityaniswa kwe-flange kuyasetyenziswa, kuxinzelelo oluphantsi kunye nezicelo ezingabalulekanga, kwaye yindlela enexabiso eliphantsi lokujika.
Kwinkqubo yepayipi yensimbi engenasici, umzekelo, i-carbon steel flange ingasetyenziswa, kuba ayidibanisi nemveliso kumbhobho.

Iziphelo zeStub zifumaneka phantse kuzo zonke iidamitha zemibhobho. Imilinganiselo kunye nokunyamezelwa kwe-dimensional kuchazwe kumgangatho we-ASME B.16.9. Iziphelo zeStub ezixhathisayo kubunzima bokukhanya (izifakelo) zichazwe kwi-MSS SP43.

I-Lap Joint Flange ene-Stub End

I-Lap Joint Flange ene-Stub End

I-flange enemisonto

I-Threaded Flanges isetyenziselwa iimeko ezikhethekileyo kunye nenzuzo yazo eyona nto inokuthi ifakwe kumbhobho ngaphandle kwe-welding. Ngamanye amaxesha i-weld yetywina iphinda isetyenziswe ngokudibanisa nentambo edibeneyo.

Nangona zisafumaneka kuninzi lweesayizi kunye noxinzelelo lwemilinganiselo, izixhobo ezijijeweyo namhlanje zisetyenziswa ngokukodwa kwiisayizi ezincinci zemibhobho.

I-flange ene-threaded okanye i-fitting ayifanelekanga kwisistim sombhobho kunye nobukhulu bendonga encinci, kuba intambo yokusika kumbhobho ayinakwenzeka. Ngoko ke, ukutyeba kodonga kufuneka kukhethwe…yintoni engqindilili ?

ASME B31.3 IsiKhokelo seMibhobho sithi:
Apho umbhobho wentsimbi uthungelwe kwaye usetyenziselwa inkonzo yomphunga ngaphezu kwe-250 psi okanye kwinkonzo yamanzi engaphezu kwe-100 psi ngamaqondo obushushu bamanzi angaphezu kwama-220 ° F, umbhobho awusayi kuthungwa kwaye ube nobunzima obulingana neshedyuli yama-80 ye-ASME B36.10.

Iinkcukacha zeFlange enemisonto

Iinkcukacha zeFlange enemisonto1. I-flange enemisonto2. Umsonto3. Umbhobho okanye ukufakela

I-flange eyimfama

IiBlind Flanges zenziwe ngaphandle kokubhoboza kwaye zisetyenziselwa ukuvala iziphelo zemibhobho, iiValuvu kunye nokuvuleka kweenqanawa zoxinzelelo.

Ukusuka kumbono woxinzelelo lwangaphakathi kunye nokulayishwa kwe-bolt, iiflange ezingaboniyo, ngokukodwa kwiisayizi ezinkulu, zezona ntlobo ze-flange ezigxininiswe kakhulu.

Nangona kunjalo, uninzi lwezi xinzelelo ziintlobo zokugoba kufutshane neziko, kwaye njengoko kungekho mgangatho ophakathi ngaphakathi, ezi flange zilungele izicelo zobushushu obuphezulu.

Iinkcukacha zeBlind flange

Iinkcukacha zeBlind flange1. I-flange eyimfama2. I-Stud Bolt3. Gasket4. Enye iflange

Amagqabantshintshi oMbhali...

Indlela elula yokwenza 1/16 ″ umsantsa…

  • Ngaba ukhe wayibona i-Socket Weld contraction ring?
    Yiringi eyahlulahlulwe eyenziwe ngobunjineli kwaye yenzelwe ukunika i-1/16 ″ ubuncinci umsantsa we-socket welds. Yenziwe ngentsimbi eqinisekisiweyo engenasici, kwaye ixhathisa ukubola kwiikhemikhali, izixhobo ze-radioactive kunye namanzi. Nje ukuba ifakwe kwi-fitting, iringi iba yinxalenye esisigxina yelungu. Ayiyi kukhenkceza okanye ingcangcazele naphantsi koxinzelelo olugqithisileyo.
    Enye indlela kukufakwa kwebhodi enyibilikayo emanzini. Yenza amakhonkco ngepunch yomngxuma ngaphandle nangaphakathi ngaphakathi kombhobho. Faka umsesane kwi-flange okanye kwi-fitting kwaye emva kwe-hydrotesting akusekho msesane.
    Kuzo zombini izisombululo, cela imvume kumthengi wakho.

Zibambe endaweni yazo...

  • Ukuba i-Lap Joint flanged uxhumano kufuneka ichithwe, umzekelo ukutshintsha i-gasket, akusoloko kunokwenzeka ukwenza oko ngendlela eqhelekileyo. Indlela eqhelekileyo kukusetyenziswa kwe-flange spreader okanye icrowbar etyhale iiflange ezimbini.
    NgeLap Joint flanges oko akunakwenzeka, kuba ezi zilayidi emva phezu kombhobho, ngelixa i-Stub Ends ihlala kunye. Ukuthintela oko, ngokufuthi kwiindawo ezi-3, imilimitha enye ngasemva kweflange, kwiStub End, iziqwenga ezimfutshane zentsimbi ezisicaba, ziya kudityaniswa.
    Akukho mgaqo ngokubanzi ukuba iLap Joint flange kufuneka ibambe njani kwindawo yayo, kwaye ke ngoko inokutenxa ngokwenkcazo yomthengi.

Ubuyazi lonto…?

  • Kowona bukhulu buncinci, isixa sodonga olulahlekileyo ngexesha lokuthunga silingana malunga ne-55% yodonga lombhobho wokuqala.

Iiwelds zempundu vs iiweldi zeFillet

  • Kwiinkqubo ezinoxinzelelo oluphezulu kunye namaqondo okushisa, kufuneka sikuphephe ukusetyenziswa kwee-welds ze-fillet. I-butt welds, kwiinkqubo ezinjalo kufuneka zisetyenziswe. Amandla e-butt weld ubuncinane amandla ezinto ezisisiseko. Amandla e-welds ye-fillet ehambelana namandla e-butt weld, malunga nesinye kwisithathu.
    Kuxinzelelo oluphezulu kunye namaqondo obushushu, ukwandiswa kunye nokunciphisa kubangele ngokukhawuleza ukuqhekeka okunzulu kwi-fillet welds kwaye ngoko ke ukusetyenziswa kwee-welds ze-butt kubalulekile.
    Kwimibhobho koomatshini ababalulekileyo abanje ngeempompo, iicompressor kunye nee turbines, ezivezwe kukungcangcazela (ukongeza ekwandiseni nasekucuthekeni), kufuneka sikuphephe ukusetyenziswa kweewelds zefillet okanye ukudityaniswa kwentambo.
    I-Fillet welds inovakalelo oluphezulu lokuqhekeka ngenxa yoxinzelelo loxinzelelo, ngelixa i-butt welds ibonakaliswa ngokutshintshiselana okugudileyo koxinzelelo.
    Ke, kwiimeko ezinzima, kufuneka sisebenzise iiflange ezidityaniswe yi-butt welding njengentamo ye-weld kunye nohlobo lwendandatho edibeneyo, kwaye ugweme ukusebenzisa iiflange ezidityaniswe yi-fillet welds njenge-Slip On okanye i-Socket Weld.

Ixesha lokuposa: Jun-05-2020