Iyini i-Flange?
Flanges General
I-flange iyindlela yokuxhuma amapayipi, ama-valve, amaphampu nezinye izinto zokwakha uhlelo lwamapayipi. Iphinde inikeze ukufinyelela okulula kokuhlanza, ukuhlolwa noma ukuguqulwa. Ama-flange ngokuvamile ashiselwe noma aphihliwe. Amalunga ane-flanged enziwa ngokuhlanganisa ama-flange amabili nge-gasket phakathi kwawo ukuze anikeze uphawu.
Izinhlobo ze-Flanges
Izinhlobo ze-flange ezisetshenziswa kakhulu embonini yePetro kanye namakhemikhali yilezi:
- I-Welding Neck Flange
- Slip On Flange
- I-Socket Weld Flange
- I-Lap Joint Flange
- I-Flange enezintambo
- I-Blind Flange
Zonke izinhlobo ngaphandle kwe-Lap Joint flange zihlinzekwa ngobuso obuphakanyisiwe.
AmaFlange akhethekile
Ngaphandle kwama-flange ajwayelekile asetshenziswa kakhulu, kusekhona inani lama-flange akhethekile afana nalawa:
- I-Orifice Flanges
- AmaFlange Entamo Eyi-Welding Emide
- I-Weldoflange / Nipoflange
- I-Expander Flange
- Ukunciphisa i-Flange
Izinto zeFlanges
Amapayipi amapayipi akhiwe ngazo zonke izinto ezahlukene njengensimbi engagqwali, insimbi ewukhonkolo, i-aluminium, ithusi, ithusi, ipulasitiki njll.
Ngaphezu kwalokho, ama-flanges, afana nokufakwa namapayipi, ngezinhloso ezithile ngezinye izikhathi ngaphakathi afakwe izingqimba zekhwalithi ehluke ngokuphelele njengama-flanges ngokwawo, "ama-flanges afakwe umugqa".
Impahla ye-flange, ngokuyisisekelo isethwe ngesikhathi sokukhethwa kwepayipi, ezimweni eziningi, i-flange iyinto efanayo nepayipi.
Wonke ama-flange, okuxoxwe ngawo kule webhusayithi awela ngaphansi kwamazinga e-ASME en ASTM, ngaphandle uma kuboniswe ngenye indlela. I-ASME B16.5 ichaza ubukhulu, ukubekezelelana kobukhulu njll. kanye ne-ASTM ngezimfanelo zezinto ezibonakalayo ezihlukene.
Ubukhulu be-Flanges
I-flange ngayinye ye-ASME B16.5 inenombolo yobukhulu obujwayelekile. Uma umdwebi odwetshiwe e-Japan noma umlungiseleli womsebenzi e-Canada noma i-pipefitter e-Australia ekhuluma nge-Welding Neck flange NPS 6, Class 150, Shedule 40 ASME B16.5, bese yeqa i-flange eboniswa esithombeni esingezansi. .
Uma i-flange i-odiwe, umphakeli ufuna ukwazi ikhwalithi yezinto ezibonakalayo. Isibonelo i-ASTM A105 iyi-flange ye-carbon steel flange, kuyilapho i-A182 iyi-flange yensimbi engenasici.
Ngakho, ngendlela efanele umphakeli kufanele kucaciswe izindinganiso ezimbili:
I-Welding Neck flange NPS 6, Ikilasi 150, Isheduli 40, ASME B16.5 / ASTM A105
I-flange engenhla inezimbobo ze-bolt ezingu-8, kanye ne-welding bevel engu-37.5 degrees (umbuthano obomvu). Zonke izilinganiso ezinikeziwe zingamamilimitha. Ubuso obuphakanyisiwe (RF) akudingekile ukuba bucaciswe, ngoba i-ASME B16.5, i-flange ngayinye isezingeni elethwe ngobuso obuphakanyisiwe. Idizayini ehlukile kuphela (I-Ring Type Joint (RTJ), I-Flat Face (FF) njll.), okufanele icaciswe.
Izixhumanisi ze-Flange eziboshiwe
Uxhumano lwe-flange oluboshiwe luyinhlanganisela eyinkimbinkimbi yezinto eziningi (i-Flange, ama-Bolts, ama-Gaskets, Inqubo, izinga lokushisa, i-Pressure, Medium). Zonke lezi zici ezihlukahlukene zihlobene futhi zincike kwenye ukuze kuzuzwe umphumela oyimpumelelo.
Ukuthembeka kwejoyinti eline-flang kuncike kakhulu ekulawuleni okunekhono kwenqubo yokwenza ngokuhlanganyela.
Uxhumo olujwayelekile lwe-flange oluboshwe
Sicaphuna encwadini ka-John H. Bickford, “Isingeniso Sokuklama Nokuziphatha Kwamalunga Aboshiwe”:
Ukuthi wonke amandla okubamba abalulekile abamba ilunga ndawonye - futhi ngaphandle kwalokho bekungeke kube khona ukujoyina - awadalwa umklami ohlangene omuhle, noma izingxenye zekhwalithi ephezulu. Idalwe umakhenikha esizeni somsebenzi, esebenzisa amathuluzi, izinqubo, nezimo zokusebenza esimnikeze zona… Futhi ngaphezu kwalokho: Umdali wokugcina, obalulekile wamandla umakhenikha, futhi isikhathi sokudala siphakathi nokuhlanganisa. Ngakho kubaluleke kakhulu ukuba siqonde le nqubo.
Imboni iye yabona isimo esibucayi sokufakwa nokuhlanganisa iminyaka eminingana.
E-Europe, kugcizelelwe ekuqinisekiseni ukuthi ukwenza ngokuhlanganyela kwenziwa ochwepheshe abaqeqeshiwe nabagunyaziwe futhi lokhu kuholele ekushicilelweni kwezinga le-European Technical: TS EN 1591 Ingxenye 4 enesihloko esithi “Flanges kanye namalunga awo. Imithetho yokuklama yokuxhumana okuyisiyingi okuyindilinga. Ukufaneleka kwekhono labasebenzi ekuhlanganisweni kwamajoyinti afakwe umshudo afakwe emishinini engaphansi kwe-Pressure Equipment Directive (PED)”.
Izinga lihlinzeka ngendlela yokuqeqeshwa nokuhlolwa kochwepheshe abathintekayo ekwenziweni nasekuphuleni amalunga e-flange futhi kungabhekwa njengokufana nokuqeqeshwa okudingekayo kubashiseli abathintekayo emsebenzini wemikhumbi yokucindezela. Ukushicilelwa kwayo kubonisa ukubaluleka okubekwe phezu kokulawula okunekhono kwenqubo yokwenza ngokuhlanganyela ekuqinisekiseni ukusebenza okungavuziyo kusuka ku-flange.
I-gasket ingesinye sezizathu eziningi zokuthi uxhumano oluhlangene lwe-bolted flange lungavuza.
Ngisho nalapho zonke izingxenye eziyinkimbinkimbi ezihlobene phakathi kokuxhuma okuhlanganisiwe kwe-flange eboshiwe zisebenza ngokuvumelana okuphelele, into eyodwa ebaluleke kakhulu eholela empumelelweni noma ekuhlulekeni kwalokho kuxhunywa kwe-flange eboshiwe izonakwa ekufakweni okufanele kanye nezinqubo zokuhlanganisa ngumuntu ofaka i-gasket. . Uma kwenziwa kahle, umhlangano uzohlala ungavuzi esikhathini esilindelekile sempilo.
Ukuphawula koMbhali...
Ukuxhumana okunamaphiko ngokumelene nokuxhumana okushiselwe
Awekho amazinga achaza ukuthi ukuxhumana kwe-flange kungasetshenziswa noma cha.
Embonini esanda kwakhiwa kuyisiko ukunciphisa ukuxhumeka kwe-flange, ngoba i-weld eyodwa kuphela edingekayo ukuxhuma izingcezu ezimbili zamapayipi. Lokhu kusindisa izindleko zama-flange amabili, i-gasket, i-Stud Bolts, i-weld yesibili, izindleko ze-NDT ze-weld yesibili, njll.
Ezinye Izinkinga zokuxhuma kwe-flange:
- Uxhumo ngalunye lwe-flange lungavuza (abanye abantu bathi ukuxhumana kwe-flange akukaze kube nobufakazi bokuvuza okungamaphesenti ayi-100).
- Amasistimu wamapayipi ane-flanged adinga isikhala esengeziwe (cabanga nje nge-rack rack).
- Ukufakwa kwe-insulation yezinhlelo zamapayipi ane-flanged kuyabiza kakhulu (ama-flange caps akhethekile).
Yiqiniso, ukuxhumana kwe-flange kunezinzuzo ezinkulu; ezinye izibonelo:
- Ulayini omusha ungaqukatha ama-spool amapayipi amaningi futhi ungakhiwa endaweni yokusebenzela.
- Lezi zinhlayiya zamapayipi zingahlanganiswa esitshalweni ngaphandle kwesidingo sokushiselwa.
- I-NDO (i-X-ray, i-Hydro test njll.) esitshalweni akudingekile, ngoba lokhu kwenziwe ku-workshop.
- Ukuqhuma nokudweba esitshalweni akudingekile, ngoba ngisho nalokhu kuye kwenziwa ku-workshop
(ukulimala kukapende kuphela ngesikhathi sokufakwa kufanele kulungiswe).
Njengezinto eziningi, yonke into inobuhle nebubi bayo.
Isikhathi sokuthumela: May-30-2020